Aerospace

Welcome to Varsun Aerospace Technologies

Who we are

Varsun Aerospace Technologies Pvt. Ltd. is an AS9100D-certified global engineering and manufacturing company, specializing in high-precision machining, design engineering, and quality inspection services.

Founded in 2004, and based in Sultanpur, Telangana, Varsun combines innovation, advanced technology, and strict quality control to deliver components and systems trusted by the aerospace, defense, and high-tech industries.

Mission
"Manufacturing of High Precision and Advanced Technology Products with Quality to match Global Standards"

Vision
"Varsun envision achieving global leadership in providing sustained value to its clients by combining technology skills, domain expertise, process focus and a commitment to long-term relationship"

Man Power

Our company has a policy of selecting well qualified personnel and training them from time to time to expose them to the latest technological trends, latest machines, machining techniques, usage of tools, and cost-effective solutions.

Floor Areas

36000 SFT

Employees

99+

Machines

27+

Our services

Manufacturing

Aerospace-grade CNC Machining (3, 4, 5 Axis) and Creep Feed Grinding Machines
Expertise in Titanium & Nickel Alloy Machining
Aerospace Components: Blades, Casings, Rings
High-Precision CMM Inspection
Rapid Prototyping & Custom Tooling

Supporting Defense R&D with Agile, Scalable manufacturing:

High-Precision Machining - Complex parts with tight tolerance
Prototyping & Low-Volume Production - Rapid development of functional prototypes
AMaterial Expertise - Aerospace-grade metals such as Titanium and Nickel alloys, composites, and special alloys
End-to-End Support - From material procurement to component delivery

Engineering

DFM (Design for Manufacturability) - Optimize designs for manufacturability and cost
CAD/CAM Engineering - 3D modeling, simulation, and toolpath generation
Reverse Engineering - Reconstructing legacy or undocumented parts
Co-Development - Collaborative design iteration with defense engineers
Expertise in 3D CAD design using multiple platforms
Product and Manufacturing BoM creation, 2D product drawing generation
Structural design, FEM calculations, and CAE analysis
Experience working in PLM/PDM platforms for seamless data management
Technical publications for service maintenance manuals and work instructions

Quality Commitment

Our AS9100D-certified Quality Management System ensures excellence in every component we deliver.

CMM Inspection for Dimensional Accuracy
First Article Inspection (FAI - AS9102)
Full Material Traceability & Documentation
In-Process QC & Continuous Improvement

The entire production process is rigorously managed through a three-stage quality control system—IQC (Incoming Quality Control), IPQC (In-Process Quality Control), and FQC (Final Quality Control)—to ensure the highest product quality. Precision instruments, including Croma CMM, are employed to guarantee accurate measurements and precise alignment across all products.

Why us?

Our mission is to manufacture high-precision, advanced technology products with global-quality standards by optimizing value and efficiency through technical expertise.

"A trusted precision partner for defense innovation."

Defense-ready certifications and infrastructure

Rapid response capabilities for urgent R&D needs

Proven high-precision track record

Collaborative approach to solving complex challenges

Salient Features

AS9100D Certified - Compliant with international aerospace & defense quality standards.

Advanced CNC Infrastructure - Equipped with 5-axis, 4-axis, 3-axis CNC Milling and Turning machining centers for complex geometries

Precision Assurance - Coordinate Measuring Machine (CMM) for high-accuracy dimensional inspection.

Serving aerospace, defense, and high-tech industries with consistent quality and reliability.

Equipped with a high-precision Creep Feed Grinding Machine for fir-tree root serrations on turbine blades and other critical aerospace components like nozzle guide vanes and spines

👉 Varsun Aerospace Brochure